WEG Automation Solutions

Variable Speed Drives, PLCs, and Controls Delivered as a Unified System

Gross Automation designs, builds, and commissions complete WEG automation architectures. We combine CFW series variable frequency drives, PLC500 controllers, TPW HMIs, and the latest control hardware into turnkey panels and plant-wide upgrades. From discovery through lifecycle support, our engineering-led sales team keeps your modernization projects on schedule and compliant with safety, energy, and production goals.

WEG automation cell illustration

Integrated WEG Architecture

We align core automation building blocks to streamline project execution and ensure every component is engineered to work together from day one.

Variable Speed Drives & Motor Control

  • CFW100 through CFW900 drives with bypass, filters, and harmonic mitigation
  • SSW soft starters, MPW motor protection, and coordinated contactor packages
  • Medium voltage MVW3000 lineups with synchronous transfer and e-house integration
Explore VFD Portfolio →

Programmable Controllers & Visualization

  • PLC500 modular racks with redundant CPUs, remote I/O, and secure networking
  • CLIC micro PLCs and TPW HMIs for machine-level automation and diagnostics
  • SCADA dashboards, historian integration, and data collection templates
View PLC500 Platform →

Panel Hardware & Safety Infrastructure

  • CSW pilot devices, CW contactors, and terminal block ecosystems for clean wiring
  • SRW safety relays, e-stop circuits, and safety-rated motion with STO
  • UL508A panel fabrication, labeling, and documentation tailored to your standards
Browse Controls Hub →

Project Delivery Playbook

1

Assess

Site walk-throughs, load studies, and risk reviews capture existing conditions, safety gaps, and modernization priorities.

2

Engineer

We issue single-line diagrams, network architectures, panel layouts, and bill of materials aligned with WEG best practices.

3

Build

Gross Automation fabricates panels, programs drives and PLCs, performs FAT, and prepares commissioning documentation.

4

Support

Commissioning, operator training, firmware management, and remote diagnostics keep the system optimized over its lifecycle.

Automation Deliverables

Every project includes a comprehensive documentation and testing package so maintenance teams can support the system for years to come.

  • Panel fabrication drawings, cable schedules, and network addressing maps
  • PLC500 logic with version control, tag lists, and sequence of operations
  • CFW parameter backups, load tuning reports, and safety circuit validation results
  • Commissioning checklists, operator guides, and spare parts recommendations

Proven Across Industries

Use these case studies with stakeholders to demonstrate how WEG automation platforms reduce downtime, improve quality, and simplify maintenance.

Water & Wastewater Optimization

Retrofit pumping stations with CFW501 drives, PLC500 controls, and redundant HMIs to stabilize pressure zones and cut energy usage.

Download Water Utility Case Study

Food & Beverage Packaging

Deploy synchronized MW500 servo axes and CFW500 conveyors with centralized PLC500 coordination for higher throughput.

Download Packaging Case Study

Metals Crane Modernization

Upgrade crane drives to CFW900 regenerative packages with PLC500 safety and wireless diagnostics to improve uptime.

Download Metals Case Study

Need more context? Explore industry playbooks that bundle architectures, deliverables, and stakeholder talking points for water, food, metals, and critical facility projects.

Browse Industry Playbooks

Build Your Automation Plan

Access spec sheets, manuals, and programming guides for every major component in your next project. Pair these downloads with our services menu to accelerate quoting and design reviews.

Need Help Prioritizing?

We will map out your modernization roadmap, including load-by-load prioritization, budget guidance, and staging options.

Request Automation Workshop

Ready to Modernize with WEG Automation?

Send us your motor lists, control schematics, or desired production outcomes and we will respond with a tailored plan, timeline, and budgetary pricing.