WEG MW500 Servo Drive Platform
Precision Servo Motion for Robotics, Packaging, and High-Speed Machinery
WEG MW500 servo drives pair with WEG servo motors to deliver precise, high-response motion control. Whether you need coordinated axes for pick-and-place robots, registration control for packaging machines, or multi-axis gantries, Gross Automation engineers configure MW500 platforms with PLC500 controllers, TPW HMIs, and safety to create complete motion systems.
Servo Platform Overview
0.5 to 15 kW servo drives with single or three-phase supplies
Incremental encoders, absolute encoders (EnDat, Hiperface), and resolver feedback
Position, speed, torque, electronic gearing, and camming profiles
Integrated Functions
- IEC 61131 compliant motion blocks with graphical cam editors
- Multi-axis synchronization via EtherCAT or CANopen motion bus
- STO and SS1 safety functions with SIL2/PLd certification
- Onboard oscilloscope for tuning, diagnostics, and axis performance analysis
- Auto-tuning routines for WEG servo motors and third-party feedback devices
System Architecture
PLC500 CPU with motion modules or CFW900 integrated SoftPLC for single-axis machines
EtherNet/IP, PROFINET, EtherCAT, and Modbus TCP communications for enterprise integration
TPW HMIs with servo diagnostics, changeover recipes, and maintenance counters
Motion Applications
- Pick-and-place robotics and palletizing
- Filling, sealing, and labeling in packaging lines
- Converting, printing, and tension control systems
- CNC and machine tool retrofits
- Automated storage and retrieval systems
Why OEMs Choose the MW500
High-Speed Response
2 kHz current loops, 16-bit resolution, and real-time torque monitoring ensure precise motion even during rapid load changes.
Flexible Programming
Motion libraries compatible with WLP, CODESYS, and PLCopen accelerate machine development and reuse.
Scalable Platforms
Single-axis drives, multi-axis racks, and distributed servo packages support both compact machines and large gantries.
Service & Support
Gross Automation delivers tuning assistance, spare parts kits, and remote diagnostics to keep production on schedule.
Complete Motion Solutions
Servo Motor Pairings
Match MW500 drives with WEG servo motors, planetary gearboxes, and feedback packages sized to your inertia profile.
Machine Safety
Integrate SRW safety controllers, light curtains, and safe motion to meet ISO 13849 and IEC 62061 requirements.
Mechanical Integration
We supply cable sets, quick-connect harnesses, and panel layouts engineered for thermal management and serviceability.
Lifecycle Services
Remote monitoring, periodic tuning reviews, and firmware management keep servo systems optimized across product lifecycles.
Integrated Motion with PLC500
Our motion specialists create PLC500 logic, EtherCAT topologies, and HMI interfaces that synchronize MW500 axes with drives, conveyors, and robotic peripherals. We deliver tested code, simulations, and documentation so OEMs can accelerate time to market.
- PLC500 motion templates for camming, gearing, tension control, and registration
- Digital twins and emulation for FAT testing before equipment ships
- Recipe and changeover management through TPW HMIs
- Remote diagnostics including oscilloscope captures and alarm histories
Deliverables
Motion Design Package
Axis sizing calculations, inertia analysis, and component bill of materials.
Commissioning Toolkit
Tuning procedures, backup parameter sets, and documentation for maintenance teams.
Training & Support
Onsite or remote training covering WEG servo tools, diagnostics, and best practices.
MW500 Motion Resources
Motor Selection Guide
Request motor torque-speed curves, inertia data, and cable compatibility charts.
Request GuideMotion Application Review
Share your axis requirements for sizing, topology recommendations, and budgetary quotes.
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