Overload & Motor Protection

MPW breakers, RW overload relays, and RW-E electronic protection keep motors safe from overload, phase loss, and short circuits.

Build coordinated starter packages using adjustable thermal-magnetic breakers or precise electronic overload relays. WEG protection devices deliver IEC Type 1 and Type 2 coordination, UL approvals, and plug-in accessories that simplify panel wiring. Gross Automation engineers size trip settings, select accessories, and document protective device settings.

WEG motor protection illustration

Key Differentiators

Adjustable Trip Curves

Dial in thermal and magnetic trip settings to match motor FLA values and service factors while maintaining coordination.

Integrated Accessories

Snap-on auxiliary contacts, shunt trips, and alarm indicators provide remote monitoring without complex wiring.

Electronic Protection

RW-E relays deliver phase imbalance, jam detection, and ground fault options with digital displays and Modbus communication.

Global Compliance

UL, cUL, CE, and CCC certifications streamline global panel builds and export projects.

Protection Portfolio

MPW Motor Protection Breakers

  • Up to 100 kA short-circuit capacity with adjustable thermal and magnetic trip settings.
  • Direct-on-line starters with integrated disconnecting means and handle lockout capability.
  • Accessories including auxiliary contacts, shunt trips, and undervoltage releases.
  • Mounting adapters for DIN rail or panel installations with minimal footprint.

Thermal Overload Relays

  • RW thermal overloads with selectable trip class 10, 20, or 30 and manual/automatic reset.
  • Direct mounting under CW contactors or separate DIN rail mounting for remote panels.
  • Phase-loss detection and ambient compensation maintain protection accuracy.
  • Terminal covers and test buttons support commissioning and maintenance.

Electronic Overload & Relays

  • RW-E relays with LCD displays, fieldbus communication, and extensive alarm outputs.
  • Protection functions covering ground fault, jam detection, stall, and temperature monitoring.
  • RTW timing relays and monitoring modules for voltage, phase sequence, and current imbalance.
  • Remote trip indication via auxiliary contacts and panel-mounted pilot lights.

Motor Protection Specification Matrix

Device Current Range Protection Functions Application Notes
MPW40/50 Breakers 0.1–32 A adjustable Thermal overload, short-circuit up to 50 kA Ideal for IEC Type E combination starters with CW contactors
MPW100/160 Breakers 25–100 A adjustable Thermal overload, short-circuit up to 65 kA Rotary handle options for MCC buckets and large motor loads
RW Thermal Overloads 0.1–140 A (frame dependent) Class 10/20/30, phase loss detection Mounts directly under CW contactors or remote DIN rail adapters
RW-E Electronic Relays 0.8–840 A via CT modules Thermal overload, ground fault, jam, underload, imbalance Programmable trip curves, Modbus RTU, and configurable digital outputs

Protection Use Cases

Pump Skids & Water Systems

Coordinate MPW breakers with CFW700 drives and bypass contactors to meet municipal specifications.

Material Handling

Protect conveyor and crane motors with RW-E electronic relays that provide jam detection and remote reset.

Process Industries

Integrate overload data into PLC500 diagnostics for chemical, food, and beverage production lines.

OEM Starter Panels

Bundle MPW breakers and overloads with CW contactors for UL508A listed starter panels ready for shipment.

Protection Engineering Services

Trip Setting Reviews

We validate overload settings against motor FLA, service factor, and ambient conditions.

Documentation Packages

Deliver setting sheets, one-line diagrams, and coordination records for inspections.

Remote Monitoring Integration

Connect RW-E relays to PLC500 dashboards for alarm logging and predictive maintenance.

Deep Dive: MPW Motor Protection

Take a closer look at MPW breakers and RW protection on the dedicated product page with sizing tips, coordination notes, and service deliverables.

  • Adjustment ranges for MPW16, MPW32, and MPW100 frames with trip curve context.
  • Accessory reference covering shunt trips, undervoltage releases, and rotary handles.
  • Starter package checklists linking MPW protection with CW contactors and RW overloads.
Review MPW Protection

Highlights

  • Selection snapshot summarizing ranges, breaking capacity, and applications.
  • Engineering deliverables for settings worksheets, wiring kits, and maintenance guides.
  • Consultation request for validation of coordination and field commissioning.

Documentation & Settings

  • MPW motor protection breaker catalog with frame ratings and accessory options.
  • Thermal overload relay adjustment charts with trip class guidance.
  • RW-E relay programming manual with Modbus register mapping.
  • Short-circuit coordination tables for MPW + CW combinations.
Request Protection Files

Application Engineering

Need help selecting overload trip settings or matching protective devices to drives? Our engineers provide parameter worksheets, protective device studies, and commissioning support.

Schedule Review

Protect Motors with Confidence

Share motor data, application details, and short-circuit ratings to receive a fully coordinated protection package.

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